Demonstrators

Factories with legacy machines faced the daunting task of getting data to provide real-time visibility and insights that are needed in Industry 4.0. Brownfield connectivity aims to help companies extract data directly from PLCs, scraping from screens, or from installed sensors, and channel data via open source communication protocols.

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In-Situ Quality Management is a quality management system where you can have all the production yield information in the palm of your hand. Our apps are designed with an overview at the main dashboard and you can zoom down in more detail at subsequent pages. It also provides you the ability to customize the grouping and production line as per your liking.

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Real-time OEE Monitoring provides an overview of the machine status. It also provides an overview of real-time OEE calculation. OEE report provides details for root cause analysis, while availability comparison shows the utilization between machines. Users can analyze OEE trends based on different time period and find out the best and worst performer of the machines in OEE summary.

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Predictive Maintenance (PdM) provides users with a capability of monitoring equipment condition using AI and analytics including root cause analysis, anomaly detection, and remaining useful life prediction. It will help users to reduce both unnecessary and unplanned downtime and perform predictive maintenance only when it is needed.

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Real Time Dispatching and Tracking (RTDT) is a shop floor level manufacturing execution system (MES) that provides work order prioritization and dispatching, and automated production tracking capability. RTDT system is able to perform prioritization and dispatching for Work Orders (WOs) and Moving Orders (MOs) either in automated way or in manual way by production managers. RTDT system enables automatic track of production status and Work-In-Progress (WIP) and realize a real-time production tracking and worry-free shop floor. 

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Our system will help you to assess your equipment’s energy usage in real-time and identify hotspots of excessive energy usage. These hotspots can then be analyzed to derive quantifiable energy improvement potentials that will allow you to better understand the day-to-day energy usage of your manufacturing processes and embed the best practices in energy management.

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The system monitors waste generation from machines and helps you visualise waste condition in production shop floor. With the real-time information, it reduces waste management effort thereby quick decision can be made.

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Adaptive Manpower Scheduling not only lets scheduler have an overview of manpower coverage and automatically create Employee Schedule, it also allows scheduler to respond to urgent tasks and leave requests in a timely manner. This will allow scheduler to make informed decisions and provide an optimized response on the go.

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Augmented Lean Packaging allows users to pull packaging data from the MCT network and to translate into step-by-step visual work instructions to guide the operators. Given that each component is unique, yet indistinguishable to the human eye, error proofing is incorporated to eliminate human error.

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Real Time Lean allows frontline staff to report problems at the workplace using any smart device, and assists Lean practitioners in managing Kaizen reports. Lean leaders can follow up with the alert by creating Kaizen report, adding members, root cause analysis, tasks assignment etc. The important info is tracked and displayed on a dashboard.

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Real-Time Scheduling, a solution for production planning, scheduling and tracking, helps manufacturing companies to maximise customer satisfaction and achieve high operational performance with a smart and efficient way.

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Excess inventory is the root of all evil for operations, SIMTech's Inventory Planning system is developed to help companies achieve right-sized inventory in order to minimize inventory risks and maximize inventory performance.

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Last Mile Logistics Management is a last mile logistics planning and monitoring suite of applications which enable the planner to automatically plan assignment and sequence of jobs for drivers. Furthermore, it includes real-time monitoring of operations and job dispatching for easier execution of operations.

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Multi-site Order Allocations and Tracking enables companies to manage multiple factories to cater to multi-factors that arises from mass customization. It comes with a optimization capabilities to help companies come up with strategic decisions by accommodating demand and supply from different parts of the globe.

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Sentiment Analysis replaces traditional methods of surveying the market, customers and product. It allows companies to have an overview of how the product is viewed by the customers to collect valuable feedback for improvement. It also allows companies to compare between all their products, so they can make informed actions to their business strategies.

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The online simulation is able to create a cyber representation of the actual shop floor initialised automatically with up to date data available. It allows users to conduct different what-if scenarios or production plans in the virtual environment that reflects how the actual production sites will perform in different projection periods. Thus, this enables users to evaluate the effectiveness of different production plans prior to implementation without affecting the current production.

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This operational dashboard will be customizable to tailor to your company or department needs. With total visibility, organization will be able to do real-time monitoring compatible with mobile devices to allow for on-the-go decision support analyses. The dashboard will be connected to multiple sources for congregating and analysis of real-time data.

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