Overall Equipment Effectiveness
Real-time OEE Monitoring provides an overview of the machine status. It also provides an overview of real time OEE calculation. OEE report provides details for root cause analysis, while availability comparison shows the utilization between machines. Users can analyze OEE trends based on different time period and find out the best and worst performer of the machines in OEE summary.
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Machine Utilization Data Acquisition (MUDAQ)
Machine Utilization Data acquisition (MUDAQ) is developed by SIMTech. It has the ability to interface with controller or legacy machines using both sensors and Human Machine Interface (HMI) technology. Job details are captured. together with the duration of setup taken. The sensor installed automatically detects machine running or stopping and pop out reason code for selection. With a single touch, the downtime is recorded and sent to the OEE monitoring system in real time. The quantity amount is recorded when the job has been completed. Multi-lingual can also be programmed.
Real-Time OEE Monitoring
Real-time OEE Monitoring provides an overview of the machine status. It also provides an overview of real time OEE calculation. Drilling into individual machine OEE analysis provides availability, performance, quality, OEE score, job execution details as well as historical machine events with start and end time. Machine status summary can be seen with a glance.
Root Cause Analysis
OEE report can be generated for root cause analysis. Reasons are sorted to pin point top key losses. It provides actual machining time vs standard machining time comparison and calculates loss in machine efficiency. Setup efficiency of actual setup time vs standard setup time can also be analyzed. User could use the What-If analysis to simulate improvement areas and impacts, while justifying the investment needed with the return in investment (ROI) feature. This simulation is extremely useful before any real-life implementation. What-If analysis report can also be generated.
Availability comparison compares the utilization between machines in the department or factory with easy to understand color codes that provides a good visualization of the machine that needs attention. User can analyze OEE trends based on different time period to implement corrective actions when necessary and find out the best and worst performer of the machines in OEE summary.
For enquiries, please contact:
Dr Zhou Junhong
Principal Research Engineer
: 6510 1626 | ✉: jzhou@SIMTech.a-star.edu.sg
Mr Wong Ming Mao
Deputy Director, Manufacturing Productivity Technology Centre
: 6510 1690 | ✉: mmwong@SIMTech.a-star.edu.sg
A*STAR SCHOLARSHIP AWARD CEREMONY 2021
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