Scrap to Feedstock Conversion

 

The research focus for this work is to enable the cleaner production of aluminium feedstock using pre-consumer scrap materials. This is done by developing energy effieceint processing capabilities and work flows in a small footprint to address the issues in valorising scraps into production feedstock. As such, the technologies developed not only serves to lower the embodied carbon of re-processed aluminium feedstock due to direct emissions, but also make the technology more accessible, decentralising the circular manufacturing chain.

Capabilities include:

Reduce scrap size and improve handling efficiency Reduce scrap size and improve handling efficiency
Densify loose metallic waste for downstream processing Densify loose metallic waste for downstream processing
Re‑melt and condition recycled metals for reuse Re‑melt and condition recycled metals for reuse
Enable small‑batch, flexible metal processing workflows Enable small‑batch, flexible metal processing workflows
Increased readiness for downstream recycling or forming or remanufacturing Increased readiness for downstream recycling or forming or remanufacturing

 

Potential application / benefit:

Circular manufacturing and scrap valorisation Circular manufacturing and scrap valorisation
Custom alloy development and prototyping Custom alloy development and prototyping
Material recovery and local feedstock production Material recovery and local feedstock production
Small batch pilot production for metalworking industries Small batch pilot production for metalworking industries
Lower reliance on virgin raw materials Lower reliance on virgin raw materials
Support for local, closed‑loop manufacturing models Support for local, closed‑loop manufacturing models

 

Scrap to Feedstock 1
Scrap to Feedstock 2
Scrap to Feedstock 3
Circular Manufacturing Lab Demonstration Space
Scrap-to-Feedstock Manufacturing Showcase