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REAL-TIME OEE FOR INDUSTRY 4.0* (40 HOURS)

Realtime OEE
*This is a non-WSQ module.

Maximised the machine overall effectiveness is a goal for resource owners. Currently, their machines are often not fully utilized even with 24x7 operations. They cannot figure out how much is the shortfall, where and how it is happening. With data coming from machines in real-time in an Industry 4.0 environment, it could measure how machines are actually utilized. Overall Equipment Effectiveness (OEE) is a key machine performance metric to identify hidden capacities and improve manufacturing productivity. The three key OEE factors include availability, performance, and quality. By analysing its OEE losses including machine breakdown, machine slow-down, and scrap parts, a manufacturing company can optimise the OEE of their existing equipment.

About the Real-time OEE Programme

This programme aims at providing participants with practical and systematic training in applying real-time OEE to achieve high machine productivity. It is designed specifically to meet local industry needs. The course is highly practical and intensive, and will be taught by expert trainers in the field with industrial experience. It provides up-to-date technology and latest knowledge on OEE. Case studies highlight the industrial applications will also be shared with the participants during the training sessions. Seventy per-cent (70%) of the course is conducted by on-site mentoring.

Who Should Attend

The programme is suitable for those who are currently employed or wish to be employed in the manufacturing related fields. A typical candidate profile could be:

  • Operation Managers
  • Production Engineers
  • Quality Control Managers/Engineers
  • Production Supervisors/Operators



Course Outline

Course Outline

The programme consists of 12 learning units in 2 stages.

STAGE 1: OEE Fundamentals Learning
(Learning Units 1 to 4)
  •  Introduction to OEE Concept and Applications with Model Factory Demonstration
  •  Introduction to OEE Fundamentals
  •  OEE Metrics Computation using OEE Software
  •  Technology for Quality, Availability and Performance Improvement
STAGE 2: Apply OEE Methodology for Productivity Improvement
(Learning Units 5 to 12)
  • Identify Critical Machine
  • OEE Data Collection for Brownfield and Greenfield
  • Industry 4.0 Machine Connectivity and Communication
  • Compute Baseline OEE Metrics
  • Analysis Root Cause of OEE Losses
  • What-if Analysis
  • Identify Improvement Areas
  • Generate Initiatives and Work Out Performance Improvement Plan
  • Project Conclusion & Presentation

Instructional Units (Learning Units) are sequenced-based on the levels of understanding of the fundamentals and skills. It means that ascending order of Learning Units to complete the programme should not be changed since each Learning Unit is the pre-requisite for the next Learning Unit.

Integration of Stages

Real industrial case will be conducted through Stage 2 after fundamental knowledge learning through Stage 1. The basic concept of OEE fundamental techniques learned from the Stage 1 will be applied to Stage 2 through on-site project with company’s real machines. Participants will gain and master the knowledge and skills pertaining to OEE by applying OEE technologies in a holistic / integrated manner.




download brochure OR register of interest for course

Realtime OEE for Industry 4

Please register your interest for this course under 1. Modular Programmes > 2. Implement OEE for Productivity Improvement > 3. Real-time OEE for Industry 4.0 in the online form.

Note: SIMTech will contact you once registration for the next run of the course you are interested in opens.

Upon Completion of This Course

UPON COMPLETION OF THIS COURSE

Participants will be awarded with a Certificate of Attendance (COA) by SIMTech if they meet the following criteria:

  • Achieve at least 75% course attendance;
  • Take all assessments; and
  • Pass the course.

Pre-Requisites, Full and Nett Course Fees

Pre-Requisites

  • Applicants should possess a degree in any discipline or a diploma with a minimum of 3 years of related working experience.
  • Applicants who do not have the required academic qualifications are still welcome to apply, but shortlisted candidates may be required to attend an interview for special approval.
  • Proficiency in written and spoken English.

Full Course Fee

The full course fee for this module is $5,000 before funding and prevailing GST.

Nett Course Fee

International
Participants
Singapore Citizens
(39 yrs old or younger), SPRs or LTVP+ Holders
Singapore Citizens (40 yrs or older)² Enhanced Training Support
for SMEs ¹
$5,350
$1,605
$605
$605
All fees are inclusive of prevailing GST.

Please note that fees and funding amount are subject to change.

  • Long Term Visit Pass Plus (LTVP+) Holders
    The LTVP+ scheme applies to lawful foreign spouses of Singapore Citizens with (i) at least one Singapore Citizen child or are expecting one from the marriage, or at least three years of marriage, and (ii) where the Singapore Citizen sponsor is able to support the family.

    All LTVP+ holders can be identified with their green visit pass cards, with the word ‘PLUS’ printed on the back of the card.

  • Singaporeans aged 25 years old and above are eligible for SkillsFuture Credit which can be used to offset course fees (for self-sponsored registrations only).

    For more information on the SkillsFuture funding schemes you are eligible for, please visit www.ssg.gov.sg




    How course fees are calculated

    fees breakdown



    Contact Us




    download brochure OR register of interest for course

    Realtime OEE for Industry 4

    Please register your interest for this course under 1. Modular Programmes > 2. Implement OEE for Productivity Improvement > 3. Real-time OEE for Industry 4.0 in the online form.

    Note: SIMTech will contact you once registration for the next run of the course you are interested in opens.



    Schedules

    Modules
    Skills Course Reference NumberTraining Period 
    (Click on dates to view schedules)
    Registration Status
    Overall Equipment Effectiveness Fundamentals & Calculation (OEE-LITE)(16 hours)TGS-2020504619  
    Real-time OEE for Industry 4.0 (40 hours)
    TGS-2020502680  
    Sessions
    FD
    : Full Day  AM
    : Morning PM
    : Afternoon EVE
    : Evening 



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